Katsura has been designing specialized rubber materials for numerous major Japanese manufactures. Our materials have been effective in manufacturing lines for films, papers, metal plates, textile, plywood, etc.

Due to technological advancements in the past few years, more functionality is expected in industrial rubber rollers. We have developed additional techniques for special surface treatments like Grooving, Crowning and chemical treatments to realize better transfer of substrates, better nip properties, etc.

Along with the latest technology and our quality control, we believe that our rollers will contribute greatly to your productivity and quality. Besides the materials listed, we have other specialized materials which have been developed for the customer's special needs.

If you would like consultation in finding suitable rollers, click "Inquiry Form"

Industry	Name of Roller	Hardness JIS-A	Recommendable grade	Required properties
Steel plate	Bridle roller	60 ~ 90	2000 , 4000 , W, TITAN II	Abrasion resistance Load resistance Oil resistance
Deflector roller	60 ~ 90	2000 , 4000 , W, TITAN II	Abrasion resistance Load resistance Oil resistance
Sink roller	70 ~ 75	RC, RE, RF, RS	Chemical resistance Dimensional stability
Wringer roller	60 ~ 90	RC , RE , RF , RS , TITAN BLACK II	Chemical resistance Abrasion resistance Load resistance
Applicator roller	30 ~ 60	MC, SMC, 6000, 7000	Abrasion resistance Chemical resistance Load resistance
Laminate roller	60 ~ 90	FV, EC Titan	Heat resistance Abrasion resistance Load resistance
Textile	Wool washing roller	80 ~ 90	BLACK285D , WHITE800 , W	Water resistance Abrasion resistance Load resistance
Sizing roller	40 ~ 60	WHITE200 , WHITE800, BLACK800F	Water(glue) resistance Abrasion resistance
Mangle roller	80 ~ 90	WHITE800 , W	Water resistance Abrasion resistance Load resistance
Turbo stabler perlok roller	80 ~ 90	W	Abrasion resistance Load resistance Conductivity
Plywood	Spreader roller	40 ~ 60	200 , 1300	Water resistance Abrasion resistance
Anvil roller	90 ~ 95	4000	Edge tool resistance
Coating roller	40 ~ 50	6000 , 7000 , MC, D RED 700	Solvent resistance Abrasion resistance
Sponge coating roller	TYPE-C 20 ~ 50	E-SP , C-SP	Solvent resistance, Abrasion resistance Singular foam, Foam uniformity
Offset roller	20 ~ 50	6000 , 7000 , MC, D RED 700	Abrasion resistance, Ink transferability
Paper	Breast roller	80 ~ 95	W , SW	Abrasion resistance
Table roller	80 ~ 95	W , SW	Abrasion resistance
Ramp roller	25 ~ 35	1400 , TX	Edge tool resistance Elasticity
Couch roller	25 ~ 35	1400 , TX	Edge tool resistance Elasticity
Touch roller	80 ~ 90	200 , W	Abrasion resistance, Load resistance
Press roller	80 ~ 90	W , 4000	Abrasion resistance Load resistance
Film	Casting press roller	30 ~ 70	M , 1400	Abrasion resistance Low abrasion coefficient Ozone resistance
Nip roller (Pulling)	50 ~ 70	300 , 3300 , 700 , M, WHITE EC200	Abrasion resistance, Ozone resistance Antistatic property
Nip roller (Stretching)	70 ~ 90	WHITE C900, WHITE A900, BLACK H700, DYNA, TITAN II, EC TITAN	Heat resistance Abrasion resistance Ozone resistance Antistatic property
Laminate rollers ...Wet dry	70 ~ 90	300 , 700 , FR , L, ST85	Abrasion resistance Load resistance Ozone resistance Low distortion
Laminate rollers ...T-die extrusion	70 ~ 90	WHITE A900, H900, N900	Heat resistance Non-adhesiveness Low distortion
Laminate rollers ...Non solvent	70 ~ 90	W , WHITE H200,BLACK 1300, ST85	Abrasion resistance Low distortion
Cleaning roller	15 ~ 300	CLEANER , EC CLEANER	Antistatic property Stickiness
Winder Touch Roller	30 ~ 70	M, 1400	Low abrasion coefficient Abrasion resistance Ozone resistance
Corona discharge treatment roller	70	CORONA H , CORONA E , CORONA C, CORONA A	Corona resistance Ozone resistance
Back-up roller	30 ~ 80	EC700	Conductivity Abrasion resistance Low distortion
Coating rollers ...Anchor	30 ~ 80	MCH4 , MCK , 6000 , 7000	Abrasion resistance
Coating rollers ...Solvent	40 ~ 60	7000, 700, D RED 700	Abrasion resistance Solvent resistance
Coating rollers ...Non solvent	70 ~ 90	W, WHITE H200, BLACK1300, 700, DYNA, TITAN II, N900	Abrasion resistance Load resistance Low distortion
Emboss roller (PVC, Calender)	35 ~ 80	N900, N900S	Heat resistance Non-adhesiveness Plasticizer resistance
Emboss roller (PP, PE Press)	35 ~ 80	900, N900	Heat resistance Non-adhesiveness
Conveyor roller	30 ~ 80	1400 , M , FR , 300 , WHITE EC200	Abrasion resistance Ozone resistance
Application	Product	Feature
High rigidity, light core	Carbon fiber roller	· High rigidity, low inertia, extra light weight, corrosion-resistant, chemical resistant * Please contact us concerning roller construction, including rubber materials.
Light aluminum core	Aluminum rim core	· Can be half the weight of iron core. · Specially constructed with rim molded into inside the pipe. · Lower deflection and lower inertia than conventional aluminum pipe core · Can use with iron, SUS, or aluminum shafts
Rubber surface treatment	Subelux treatment	· Modified rubber surface greatly reduces friction coefficient · Application: feed roller, film-touching roller
Metal surface treatment	NACL treatment	· Hardened, strengthened aluminum surface · Greatly improved wear resistance and corrosion resistance · Less expensive than plating treatment · Application: Printing guide roller, laminate roller, feed roll
Touchless treatment	· Improves release property for metal surfaces such as iron and stainless steel
Ceramic treatment	· Improves wear resistance and corrosion resistance for metal surfaces such as iron and stainless steel
Plating treatment	· Improves wear resistance and corrosion resistance for metal surfaces such as iron and stainless steel
Rubber surface processing	Groove-cutting process Screw-cutting process	· A variety of shapes machined into the rubber roller surface · Improves coating volume. Prevents wrinkles and snaking of films. · prevents snaking · Improves friction coefficient. Improves contact property.
Metal surface processing	Anilox process	· Machined in a variety of shapes such as lattice, pyramid, and diagonal · Improves coating volume.

Industry

Name of Roller

Hardness JIS-A

Recommendable grade

Required properties

Steel plate

Bridle roller

60 ~ 90

2000 , 4000 , W, TITAN II

Abrasion resistance
Load resistance
Oil resistance

Deflector roller

60 ~ 90

2000 , 4000 , W, TITAN II

Abrasion resistance
Load resistance
Oil resistance

Sink roller

70 ~ 75

RC, RE, RF, RS

Chemical resistance
Dimensional stability

Wringer roller

60 ~ 90

RC , RE , RF , RS , TITAN BLACK II

Chemical resistance
Abrasion resistance
Load resistance

Applicator roller

30 ~ 60

MC, SMC, 6000, 7000

Abrasion resistance
Chemical resistance
Load resistance

Laminate roller

60 ~ 90

FV, EC Titan

Heat resistance
Abrasion resistance
Load resistance

Textile

Wool washing roller

80 ~ 90

BLACK285D , WHITE800 , W

Water resistance
Abrasion resistance
Load resistance

Sizing roller

40 ~ 60

WHITE200 , WHITE800, BLACK800F

Water(glue) resistance
Abrasion resistance

Mangle roller

80 ~ 90

WHITE800 , W

Water resistance
Abrasion resistance
Load resistance

Turbo stabler
perlok roller

80 ~ 90

Abrasion resistance
Load resistance
Conductivity

Plywood

Spreader roller

40 ~ 60

200 , 1300

Water resistance
Abrasion resistance

Anvil roller

90 ~ 95

4000

Edge tool resistance

Coating roller

40 ~ 50

6000 , 7000 , MC, D RED 700

Solvent resistance
Abrasion resistance

Sponge coating roller

TYPE-C
20 ~ 50

E-SP , C-SP

Solvent resistance,
Abrasion resistance
Singular foam, Foam uniformity

Offset roller

20 ~ 50

6000 , 7000 , MC, D RED 700

Abrasion resistance,
Ink transferability

Paper

Breast roller

80 ~ 95

W , SW

Abrasion resistance

Table roller

80 ~ 95

W , SW

Abrasion resistance

Ramp roller

25 ~ 35

1400 , TX

Edge tool resistance
Elasticity

Couch roller

25 ~ 35

1400 , TX

Edge tool resistance
Elasticity

Touch roller

80 ~ 90

200 , W

Abrasion resistance,
Load resistance

Press roller

80 ~ 90

W , 4000

Abrasion resistance
Load resistance

Film

Casting press roller

30 ~ 70

M , 1400

Abrasion resistance
Low abrasion coefficient
Ozone resistance

Nip roller (Pulling)

50 ~ 70

300 , 3300 , 700 , M, WHITE EC200

Abrasion resistance,
Ozone resistance
Antistatic property

Nip roller (Stretching)

70 ~ 90

WHITE C900, WHITE A900, BLACK H700, DYNA, TITAN II, EC TITAN

Heat resistance
Abrasion resistance
Ozone resistance
Antistatic property

Laminate rollers
...Wet dry

70 ~ 90

300 , 700 , FR , L, ST85

Abrasion resistance
Load resistance
Ozone resistance
Low distortion

Laminate rollers
...T-die extrusion

70 ~ 90

WHITE A900, H900, N900

Heat resistance
Non-adhesiveness
Low distortion

Laminate rollers
...Non solvent

70 ~ 90

W , WHITE H200,BLACK 1300, ST85

Abrasion resistance
Low distortion

Cleaning roller

15 ~ 300

CLEANER , EC CLEANER

Antistatic property
Stickiness

Winder Touch Roller

30 ~ 70

M, 1400

Low abrasion coefficient
Abrasion resistance
Ozone resistance

Corona discharge treatment roller

CORONA H , CORONA E , CORONA C, CORONA A

Corona resistance
Ozone resistance

Back-up roller

30 ~ 80

EC700

Conductivity
Abrasion resistance
Low distortion

Coating rollers
...Anchor

30 ~ 80

MCH4 , MCK , 6000 , 7000

Abrasion resistance

Coating rollers
...Solvent

40 ~ 60

7000, 700, D RED 700

Abrasion resistance
Solvent resistance

Coating rollers
...Non solvent

70 ~ 90

W, WHITE H200, BLACK1300, 700, DYNA, TITAN II, N900

Abrasion resistance
Load resistance
Low distortion

Emboss roller
(PVC, Calender)

35 ~ 80

N900, N900S

Heat resistance
Non-adhesiveness
Plasticizer resistance

Emboss roller
(PP, PE Press)

35 ~ 80

900, N900

Heat resistance
Non-adhesiveness

Conveyor roller

30 ~ 80

1400 , M , FR , 300 , WHITE EC200

Abrasion resistance
Ozone resistance

Application

Product

Feature

High rigidity, light core

Carbon fiber roller

· High rigidity, low inertia, extra light weight, corrosion-resistant, chemical resistant
* Please contact us concerning roller construction, including rubber materials.

Light aluminum core

Aluminum rim core

· Can be half the weight of iron core.
· Specially constructed with rim molded into inside the pipe.
· Lower deflection and lower inertia than conventional aluminum pipe core
· Can use with iron, SUS, or aluminum shafts

Rubber surface treatment

Subelux treatment

· Modified rubber surface greatly reduces friction coefficient
· Application: feed roller, film-touching roller

Metal surface treatment

NACL treatment

· Hardened, strengthened aluminum surface
· Greatly improved wear resistance and corrosion resistance
· Less expensive than plating treatment
· Application: Printing guide roller, laminate roller, feed roll

Touchless treatment

· Improves release property for metal surfaces such as iron and stainless steel

Ceramic treatment

· Improves wear resistance and corrosion resistance for metal surfaces such as iron and stainless steel

Plating treatment

· Improves wear resistance and corrosion resistance for metal surfaces such as iron and stainless steel

Rubber surface processing

Groove-cutting process
Screw-cutting process

· A variety of shapes machined into the rubber roller surface
· Improves coating volume. Prevents wrinkles and snaking of films.
· prevents snaking
· Improves friction coefficient. Improves contact property.

Metal surface processing

Anilox process

· Machined in a variety of shapes such as lattice, pyramid, and diagonal
· Improves coating volume.